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EPE Foam Extrusion Line

In the production process of EPE foam or expanded polyethylene faom packaging materials, physical foaming is used instead of chemical foaming. Currently, the most common foaming is using butane gas foaming. The principle of foaming is to use butane gas to be liquid in the jar, and then to gasify instantaneously when extruding from the foaming head. Because the foaming of EPE resin is the result of the physical foaming agent changing from liquid to gas, The second , foaming agent is required to be colorless, odorless, non-toxic, non-corrosive, no residue is left in the polymer after foaming, low permeability in the polyethylene melt, low vapor pressure at room temperature, high volatility, molecular weight Low density and high density. The gas cost per unit volume is low. It can be dissolved in polyethylene in the extruded state. When the temperature and pressure are increased, the amount of solubility will increase. It is easy to make the plastic foam molded into a foam with low density.

1. Main Technical Parameter:

Extrusion size (mm)	90	105	120	135	150	180	200	220	250
Sheet thickness (mm)	0.5 3	0.5 5	1 6	1.5 10	3 12	3 16	3 25	3 27	3 30
Max width (mm)	1600	1600	1600	1600	2000	3000	4000	4000	4000
Production efficicy (kg/h)	45 95	65 150	95 250	120 300	200 300	250 400	350 500	500 700	500 800
Capacity(KW)	80	95	120	145	270	310	400	450	510
Power of main motor (KW)	37	45	55	75	132	160	200	250	250
Power of traction motor(KW)	1.5	1.5	1.5	1.5	2.2	2.2	2.2	2.2	2.2
Weight (T)	6.5	7	8	9	10	12	15	18	22

2. Main streamline systems:

Serial Nr.	Name	Item	Specification
1	Extrusion machine	Screw diameter (mm)	90.105.120 135.150.170.180
		Screw L/D ratio	55
		Speed-adjusting mode of drive engine	Frequency convertor
		Heater type	Far FIR or casted aluminum heater
		Heating zone and temp-controlled type	Zone 12 or zone 14automatic temp control
		Cooling method	Water cool
2	Butane pump	Type	Horizontal bar plunger metering pump
		Rated flow L/H	40.63.80.100.120.160
		Exhaust pressure(Mpa)	<20
		Motor power(Kw)	3-4
3	Monostearin	Type	Horizontal bar plunger metering pump
		Rated flow L/H	4.6.8.10.12
		Exhaust pressure(Mpa)	<20
		Motor power (Kw)	0.7、1.1、1.5
		Monostearin vol.(L)	7
4	Machine head	Specification (mm)	85-95 or Custom
		Heater type	Casted aluminum heater
		Heating zone& temp- controlled method	Zone 2 automatic temp-control
		Cooling type	Water cooling
5	Shaping&cutting	specification of shaped device (mm)	350-380or custom
		Wind loop diameter(mm)	500-700 or custom
		Ventilator power of wind loop(Kw)	0.75
		Ventilator power of shaped device(Kw)	0.55
		Cutting motor power(Kw)	0.18
		Cutter diameter(mm)	200-400
6 7	Tractor Winder	Traction roller diameter (mm)	270-320
		Traction motor power(Kw)	1.5（speed-adjusting）
		Decelerator speed ratio	15
		Rolling method	One station cyclic reeling
		Torque motor capacity (Nm)	10
		Overturn motor power (Kw)	0.55
		Counting method	Automatic counter
		Max winding diamter(mm)	1500

y******q

Different cutting-edge technologies have been used in Veinas epe machine. It is produced adopting intelligent control, sensing, and servo-drive technology. More CNC are applied in the secondary processing to meet high accuracy demands

q******c

The design of Veinas epe machine is conducted by professional mechanical engineers. Its moving parts, such as the gears, levels, and pistons in the engine and hydraulic systems are carefully designed after considering numerous factors. More CNC are applied in the secondary processing to meet high accuracy demands

h******u

Veinas epe machine has been analyzed in many aspects, such as operational efficiency, safety, functionality, productivity, components performance, ease of operation and maintenance. Effective quality management system can ensure high quality and stability of products continuously

t******i

Normal and special working technologies have been adopted in Veinas epe machine production. Its mechanical parts will be treated by normal processing such as welding, cutting, and honing, and special processing such as precision casting, laser processing, and ultrasonic machining.

a******i

Veinas epe machine has undergone a series of tests. These tests are strictly conducted in the aspects of statics, dynamics, the strength of materials, vibrations, reliability, and fatigue.

n******y

This product is characterized by a stable and reliable operation. It can constantly work maintaining its highest level without any sudden break. We provide tooling design,tooling fabrication, die casting, secondary process, precision machining,T6 treatment,finish treatment and assembling

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Veinas high-quality epe machine factory for wrapper