Roll to roll laminator one Veinas

EPE foam extruder machine after the beads retain a certain amount of foaming agent and water vapor, when the machine, condensation into a liquid, liquid foaming agent and dissolved in polystyrene, so that the pressure in the bubble quickly reduced, bubble negative pressure, beads are very soft, easy to deformation. Therefore, when the wind is delivered, try not to make the wind pressure too large, the inner wall of the air pipe should be as smooth as possible, and the bending radius should be as large as possible. The pipe should be a good conductor of electricity, and the whole line must be grounded to avoid electrostatic ignition. The transmission speed should not exceed 8m/s to avoid bead damage. Just the EPE beads of pretest machine material is wet, after release from pretest machine, due to absorb air, a sudden encounter cold, causing condensation of foaming agent to make bubbles in the honeycomb bubble hole hole forming negative pressure, so the beads must be placed a period of time after the pretest, on the one hand makes it dry, make it into the air to eliminate negative pressure on the other hand, the balance of internal pressure and external pressure of bubble hole, Avoid bubble hole collapse, so that the bead has elasticity.Just out of EPE pre-expander EPE beads after a certain period of drying, cooling and bubble pressure stability process is called maturation. Curing can improve the further expansion, interbead fusion and elasticity of pre-formed beads in the forming process, which is beneficial to improve the quality of EPE products.In the process of curing, the beads are cooled by air, and the foaming agent and water vapor of the pores in the bubble hole are condensed into liquid, so that the negative pressure is formed in the bubble hole. At this point, the air will permeate into the interior of the bubble through the bubble membrane, so that the pressure in the bubble is balanced with the external pressure, which will make the beads have elasticity after the pre-release.Curing can be divided into natural curing and pressure curing two methods. In cool, dry, ventilated conditions, the natural gas is called natural maturation. The pre-maturation beads after natural maturation are inflated by adding gas to a certain pressure in a sealed container, which is called pressurized maturation.Features of EPE machine1. Foam shape moulding machine has various production modes, including automatic, semi-automatic, intermediate start and manual operation.2.EPE foam machine adopts Japan Mitsubishi PLC, imported touch screen, Chinese display, graphical interface intelligent control, to achieve man-machine dialogue.3. The vacuum system accelerates the molding speed, shorts the cooling time and reduces the water content of the product.4.EPE automatic foam shape moulding machine adopts hydraulic system, smooth operation, low noise, large clamping force.5. After optimization and redundancy design, the machine is simple and lively, with high strength and high cost performance.6. Regular plastic mechanical molding machine has a variety of heating, cooling, charging, products demoulding and other processes to adapt to different EPE products production.7. Foam moulding machine perfect fault self-diagnosis, motor protection system, so as to ensure the safe operation and protection of equipment.8. Shunda machine is made of high quality steel welded, and after aging heat treatment, so that the foam lamination machine has high strength, no deformation, can withstand the expansion force of high-density products.9. The company's machine adopts PLC full computer touch screen control, so that the machine opening mold, feeding, heating, heat preservation, vacuum cooling, demoulding, ejecting finished products, to achieve full automatic cycle operation.10.The machine cavity surface of EPE automatic foam moulding machine adopts special aluminum alloy motherboard, with high heat kneading efficiency, good tensile strength and long service life.11 EPE automatic foam moulding machine adopts high efficiency vacuum pump cooling device, strong penetration, good adhesion, less steam, forming speed, low moisture content, can ensure the consistency of thickening foam plastic board inside and outside, production efficiency doubled growth.

Characteristics of EPE foam sheet: EPE foam is also known as polyethylene foam , is a new type of environmental protection packaging material. It is composed of numerous independent bubbles produced by physical foaming of low density polyethylene resin. It overcomes the disadvantages of fragile, deformation and poor resilience of ordinary styrofoam. It has many advantages, such as waterproof, moisture-proof, shockproof, sound insulation, heat preservation, good plasticity, strong toughness, recycling, environmental protection, strong impact resistance and so on. It also has good chemical resistance. It is an ideal substitute for traditional packaging materials. Widely used in electronic appliances, instruments and meters, computers, audio, medical equipment, industrial computer case, lighting, handicrafts, glass, ceramics, home appliances, spraying, furniture, wine and gift packaging, hardware products, toys, melons and fruits, leather shoes, daily necessities and other products packaging. After adding antistatic agent and flame retardant, its excellent performance is more obvious. EPE foam is also widely used in elastic lining of handbags and bags, industrial production of sound insulation, heat insulation materials, agricultural heat insulation materials, aquaculture floating equipment, protective pads for sports goods, water operation lifesaving equipment, family, hotel floor decoration, padding and so on. Its pipes are widely used in air conditioning, baby carriage, children's toys, furniture and other industries. EPE and all kinds of fabric bonding products are good interior decoration materials for all kinds of vehicles and homes. EPE foam uses: EPE foam has special advantages, not only does not pollute the environment, and can be recycled repeatedly, so EPE foam material is a new, sunrise never fade material. With the advance of time and continuous product development and application, EPE foam material will be more widely used in packaging and filling materials. Because EPE expander foam material is a new type of environmental protection packaging, filling material. Its superior characteristics, more and more recognized by people, so its use will continue to expand and innovation. Especially in packaging and other industrial materials, it is better than the traditional material performance, lower cost, higher grade, beautiful and generous, better effect. In addition, it shows its wide world in agricultural and sideline product packaging materials. At the same time, EPE foam sheet can also be deeply processed, only need to prepare the epe foam laminating machine, industrial laminating machine, on the surface of EPE sheet coated HDPE film, aluminum plating film, plastic coated paper, plastic coated cloth, etc., after the film coated EPE sheet, not only improve the mechanical strength, But also can improve the original performance and attached to print a variety of patterns, words, expand product publicity. And the composite sheet can be widely used in the lining of the box, life jacket, heat insulation, moisture-proof tent and other inner lining materials, economic benefits with double growth.EPE foam as a new type of packaging materials, in the market of our country is bigger and bigger, this is a sunrise industry, because compared with other packaging materials, pe foam has good vibration resistance, waterproof, colorless, tasteless, non-toxic, the main is a kind of environmentally friendly products at the same time, so the pe foam in the packaging industry of our country will slowly in proportion of more and more big.EPE Foam extrusion machine production mainly concentrated in the eastern coastal areas in China, there developed economy, population, packing also have the most consumption, these southern provinces, where the competition is fierce, epe foam price is lower, but if in the provinces to the north, not competitive, foam prices will be higher. If we use the equipment of our factory, it can reach 15kg per cubic meter, reducing the production cost. The average price of pe foam is usd3.0 per kg. This is the price of southern provinces with large foam consumption. If you plan to make money on the epe foam sheet extrusion machine of the project, please contact Veinas Machinery, our company has 10 years of history in the epe foam sheet extrusion machine and  equipment production industry, the current scale is the first in the country, the machine is sold to 60 countries.

Components of EPE foam sheet extruder1、Head partThe thickness of the EPE sheet is decided by the die lip and traction roller speed, as soon as the raw material comes out of the die lip, it will be foamed.2、Extruder(1) Barrel: The inner wall is ground by nitriding treatment. The barrel is heated in nine zones and divided into two parts, the first part is the resin melting section and the second part is the cooling section, which is automatically controlled by circulating water.(2) Feeding section: It connects the barrel with the hard gear box, raw materials are added by this section, and circulating cold water is used to prevent temperature rise.(3) Main motor: The speed is continuously adjustable from 250 to 1500rpm.(4) Foaming agent injection device: High-pressure metering pump is used to precisely fill the foaming agent, and liquid butane gas is injected into the barrel using 30PMa pressure, and the gas injection section is the mixing section of gas and molten resin in the barrel.(5) Anti-shrink agent injection device: High pressure metering pump 35Pma is used to inject liquid anti-shrink agent, accurate measurement, uniform mixing, and not easy to block the filter. The injection port is also installed to a single check valve to prevent the backflow of anti-shrink agent.3、Unrolling frameThe cylindrical sheet is gradually unfolded into flat film from the cylinder on the unfolding frame after being dissected by wind.4、Setting drumBecause the width of EPE sheet is decided by this part, so there should be enough cooling water and air supply outside and inside this part.5、Electrostatic eliminatorAdopt ion fan and other electrostatic elimination equipment to eliminate the large amount of static electricity accumulated on the surface of the sheet.6、Tower type winderIt adopts constant torque motor to rewind the roll and is equipped with fixed length alarm device. Double axes rotate uninterruptedly to collect rolls.7、Traction machineIn order to make the quality of EPE sheet stable, it is necessary to note that the speed is constant, so this eva foam cutting machine adopts electromagnetic speed control motor to achieve a larger adjustable speed stability.8、Automatic loading machine with alarm deviceTo reduce the operator's labor intensity of feeding and the reliability of feeding, users can configure the automatic feeding machine according to their needs. No material automatic alarm.9、MixerIt is used to mix polyethylene and auxiliary materials into uniform mixture according to process requirements. The general formula is: 25:1 or 25:2 that is 2kg divided into powder 25kg raw materials.Installation and commissioning of EPE foam sheet extruder1、 the unit should be placed in a good plane, the host extruder and the main motor parts of the ground concrete foundation is greater than 30㎝, the rest of the floor concrete thickness of not less than 15㎝.2、The main machine and the main motor have M16 metal expansion bolts fixed, the rest are placed flat on the ground and not fixed, butane pump etc. can also be fixed with M10 metal expansion bolts.3、The foaming agent used is butane, which is flammable and explosive, therefore, the workshop and the warehouse must take forced ventilation, configure explosion-proof fans and lighting, switches and other appliances.4、The use of open fire is strictly forbidden in the workshop and factory, and the workshop and warehouse should be equipped with sufficient facilities.5、Place each part of the equipment according to the layout of the production line, calibrate the centerline and level of the unit. The distance between auxiliary machines can be adjusted appropriately according to the workshop site. Electric control box, shrinkage resistant pump butane pump, mixing machine and other auxiliary equipment should be placed in the convenient place for operation and maintenance according to the actual situation.6、The electrical unit must have good grounding protection.7、After the installation, connect the electric, water and gas pipelines.8、Check whether the parts are loose and fall off.9、Check whether the transmission parts are normal.10、The main gearbox lubricant of the EPE Foam extrusion machine is selected for medium load industrial gear pump. 11、Commission each part of the equipment separately, and then enter into the whole machine commissioning after the operation is normal.

The CNC foam cutter is a epe machine controlled by a PC computer capable of cutting any 3D objects out of extruded and expanded polystyrene foams. The cutting is performed with a hot cutting wire moving in the vertical and horizontal axes through the use of stepper motors controlled by an electronic controller connected to a PC and controlled with our unique software. This ensures flawless precision, high processing speed, and consistently excellent quality.EVA foam is playing an important role in daily life. Such as toolbox interiors, shoe soles, home appliances, car interiors, sound insulation materials, package interiors, etc. Under this trend, we developed a eva sheet cutting machine that for cutting EVA foam and other foam.The foam CNC cutting machine developed by us is with high output and low noise. It can cut foam to any shapes. Send your designs to machine from computer software, then the cut can be done. it can cut up to 70mm foam.Foam sheet cutting machine advantages:Foam board cutting machine uses the servo motor, work together with rack transmission. the cutting precision and work speed is high.ARCHITECTURAL ELEMENTS – Styrofoam architecture details (moulds, finials, banisters, keystones, parapet caps, balusters) covered with strengthening nets and stuccoes are becoming very popular, due to their light weight, easy assembly, precision of realization, price and the fact that they are environmentally friendly.The foam CNC cutting machine solves the pollution problem of laser machine. protects the environment and workers.Foam sheet cutting machine adopts high speed motion control system, high reliability and simple operation.Eva foam cutting machine adopts replaceable heads. different functions work heads can be replaced or added according to work needs.EXTERNAL WALL INSULATION – A CNC foam cutting machine at the construction site? Well, yes, as this is the best way for preparing external wall insulation on site, resulting in labor time savings and highest quality thermal insulation.FAIR, THEATRE AND FILM DECORATIONS – There is no machines as useful as a Hot wire CNC foam cutters when building fair stalls and film or theatre decorations. Its speed and cutting precision allow creating every set and stage design in short time and without spending a lot of money.Applications of EVA foam cutting machine:PU foam, PUR foam, viscous foam, composite foam, rubber foam, rock wool,EVA foam, sofa sponge, spray cotton, Soft foam, glass wool, foam glass.